Battery knowledge · Modules, packs and battery management

Voltage sensing

Measuring each series cell group’s voltage through a wire or flexible circuit from its busbar to the monitoring chip. Millivolt accuracy matters because the BMS reads SOC and detects faults from these numbers. [1]

Also called
cell tap, sense line
Unit
mV

Example

The limiting cell matters

Average: 3.93 V. Highest cell: 4.02 V. The highest cell can reach the charge limit first.

The 4.2 V ceiling is an example, not universal. Voltage alone does not uniquely determine SOC.

Explore the graph

A pack average can hide a cell that reaches its voltage limit first.

Four cells before balancing
Four cells before balancingCell number versus Cell voltage (V). Individual voltages; Average; Example ceiling. Interpretation follows the graphs.3.713.851.7542.54.153.254.34Cell numberCell voltage (V)
Individual voltagesAverage (dashed)Example ceiling

Average: 3.93 V. Highest cell: 4.02 V. The highest cell can reach the charge limit first.

V_max = max(V₁, V₂, …); V_average = ΣV_i / N

Illustrative model. The 4.2 V ceiling is an example, not universal. Voltage alone does not uniquely determine SOC.

Use in Lemonergy

Lemonergy Studio blocks

Relate current and voltage

Conserving components solve constitutive relations and node balance.

Blocks to use

  1. Controlled voltage source

    Supplies voltage

    Inputs & settings
    • voltageV
  2. Resistor

    Relates current and voltage

    Inputs & settings
    • resistanceOhm
  3. Electrical reference

    Sets zero potential

    Inputs & settings
    • Connect p to reference net

This overview identifies the components to use. Follow the example in Lemonergy for their connections and settings.

  1. Inspect source and resistor in the RC example.
  2. Compare branch current with resistor voltage.

Example. A 1 V drop across 2 Ω implies 0.5 A.

Observe. Topology sets individual element voltages.

The RC example includes a capacitor: transient current varies and source voltage is not always resistor voltage.

Open the electrical circuit →

References & further reading

Technical references

  1. Getting Started with the BQ76925

    Texas Instruments · 2019

    Technical reference · A concrete BMS analog front-end example: cell voltage, current, temperature measurement and MCU integration.

Further reading on this topic

These sources provide broader context; they are not presented as citations for every statement in this entry.

  1. Extended Kalman filtering for battery management systems of LiPB-based HEV battery packs: Part 2. Modeling and identification

    Gregory L. Plett · Journal of Power Sources · 2004

    Topic background · Battery charge balance, open-circuit voltage, ohmic loss, polarization dynamics and model identification; parameters require cell-specific data.