Battery knowledge · Modules, packs and battery management

Cell packing arrangement

How round cells sit side by side. Square packing, in rows and columns, fills π/4 ≈ 78.5 % of the footprint and leaves straight channels for cooling; hexagonal or nested packing, each row shifted by half a cell, fills π/(2√3) ≈ 90.7 % and needs about 13 % less area for the same cells.

Also called
hexagonal packing, nested layout, staggered layout, square packing, cubic layout

Example

Modules, packs and battery management: an example situation

Twelve 3.6 V, 5 Ah cells in 6s2p give 21.6 V, 10 Ah and 216 Wh nominally before other restrictions.

Read Cell packing arrangement alongside Cell holder in this context. A moulded plastic frame with a socket for each cylindrical cell, which fixes the spacing, stops cells rubbing through their wrappers under vibration and leaves gaps for air or potting. A few millimetres between cells also slows thermal propagation; many automotive modules use the same idea at larger scale.

Use in Lemonergy

Make series/parallel architecture explicit.

This is a reference concept. No executable Lemonergy block has been verified for this term.

References & further reading

Further reading on this topic

These sources provide broader context; they are not presented as citations for every statement in this entry.

  1. Extended Kalman filtering for battery management systems of LiPB-based HEV battery packs: Part 2. Modeling and identification

    Gregory L. Plett · Journal of Power Sources · 2004

    Topic background · Battery charge balance, open-circuit voltage, ohmic loss, polarization dynamics and model identification; parameters require cell-specific data.

  2. Getting Started with the BQ76925

    Texas Instruments · 2019

    Topic background · A concrete BMS analog front-end example: cell voltage, current, temperature measurement and MCU integration.