Battery knowledge · Manufacturing

Electrode wrinkling and buckling

Out-of-plane waves or folds in an electrode. In production they come from calendering, where the coated area stretches more than the bare foil edge, and from uneven web tension in winding; in service, electrode expansion can buckle a tightly wound jelly roll. Wrinkles leave uneven gaps and pressure that cause local lithium plating or separator damage.

Also called
wrinkling, buckling, foil wrinkles, jelly-roll deformation

Example

Manufacturing: an example situation

An electrode can meet coating mass targets but fail adhesion or moisture checks later.

Read Electrode wrinkling and buckling alongside Calendering in this context. Compressing a dried electrode coating between rollers to set its thickness, density and porosity. It is one of the electrode-making steps in cell production.

Use in Lemonergy

Place operations and quality checks in process order.

This is a reference concept. No executable Lemonergy block has been verified for this term.

References & further reading

Further reading on this topic

These sources provide broader context; they are not presented as citations for every statement in this entry.

  1. Current and future lithium-ion battery manufacturing

    Yangtao Liu, Ruihan Zhang, Jun Wang, Yan Wang · iScience · 2021

    Topic background · Electrode preparation, cell assembly, formation and manufacturing trade-offs.