Binder migration

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Binder

A polymer that holds electrode particles to each other and to the foil — typically PVDF for positive electrodes and CMC with SBR for graphite. It stores no charge, so cell designers use as little as the electrode needs.

Coating

Applying slurry to the moving foil at a controlled wet thickness, usually with a slot die, often on both sides. Coating weight per area must be held within about one percent across the web, because every downstream property depends on it.

Delamination

Separation of the electrode coating from its current collector, or of layers within a cell, which cuts the electronic path to part of the electrode. It is caused by poor adhesion, binder degradation, gas pockets or repeated swelling.

Drying

Evaporating the solvent from the wet coating in an oven tens of metres long. Drying too fast drives binder to the surface and weakens adhesion to the foil; it is the most energy-hungry step in the plant.

References & further reading

Further reading on this topic

These sources provide broader context; they are not presented as citations for every statement in this entry.

1. Current and future lithium-ion battery manufacturing

   Yangtao Liu, Ruihan Zhang, Jun Wang, Yan Wang · iScience · 2021

   Topic background · Electrode preparation, cell assembly, formation and manufacturing trade-offs.