Battery knowledge · Thermal management and heat transfer

Joule heating

Heat produced by current flowing through a resistance, equal to the current squared times the resistance. Doubling the current quadruples it: a 1 mΩ cell gives 10 W at 100 A but 40 W at 200 A. It dominates heat generation at high C-rates and also warms busbars, welds and connectors.

Also called
ohmic heating, resistive heating, I²R loss
Unit
W
Relationship
P = I²·R

Example

See the squared-current penalty

A 10 mΩ resistance dissipates 1 W at 10 A and 4 W at 20 A. Doubling current quadruples resistive heat when resistance stays constant.

Explore the graph

Double the current and ohmic heating increases fourfold.

Ohmic heating
Ohmic heatingCurrent magnitude (A) versus Heat rate (W). I²R. Interpretation follows the graphs.0025410615820Current magnitude (A)Heat rate (W)
I²R

At 5 A: 0.5 W. At 10 A: 2 W.

P_heat = I²R

Illustrative model. Resistance is constant; reversible entropic heat and other losses are excluded.

Use in Lemonergy

Lemonergy Studio blocks

Compare grid and battery energy

Separate energy and loss signals make efficiency visible.

Blocks to use

  1. Regulated CC/CV charger

    Regulates current and voltage

    Inputs & settings
    • currentA
    • voltageV
    • cutoffCurrentA / cutoffHoldS
    • Electrical ports p and n
  2. Battery with SOC-dependent OCV

    Stores charge and supplies terminal voltage

    Inputs & settings
    • capacityAh
    • initialSoc
    • emptyVoltageV / fullVoltageV
    • resistanceOhm
    • Electrical ports p and n

This overview identifies the components to use. Follow the example in Lemonergy for their connections and settings.

  1. Keep battery settings fixed.
  2. Change converter efficiency.

Example. 7 kW battery-side power at 95% efficiency requires about 7.37 kW grid power and produces about 0.37 kW converter loss.

Observe. Battery I²R loss differs from converter loss.

A loss signal is not a predicted temperature. This network takes external temperature.

Open the Studio example →

References & further reading

Further reading on this topic

These sources provide broader context; they are not presented as citations for every statement in this entry.

  1. A General Energy Balance for Battery Systems

    Dawn Bernardi, Ellen Pawlikowski, John Newman · Journal of The Electrochemical Society · 1985

    Topic background · Battery energy balance and irreversible and reversible heat contributions. Reduced thermal models require explicit assumptions and current-sign conventions.

  2. University Physics Volume 2, §1.6: Mechanisms of Heat Transfer

    OpenStax, Rice University

    Topic background · Conduction, convection, radiation and thermal resistance.