Helium leak test

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Record specimen, state, instrument, temperature and timing.

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Can

The rigid metal case of a cylindrical or prismatic cell, usually nickel-plated steel or aluminium. It holds the stack under pressure, contains the electrolyte and, in a cylindrical cell, doubles as the negative terminal.

Cooling plate

A flat aluminium channel assembly under or between the cells through which coolant, usually a water–glycol mix, is pumped. Heat crosses from cell to plate through a thermal interface material; the plate also sets the pack’s temperature uniformity.

End-of-line testing

The final measurements on every finished cell — capacity, internal resistance and open-circuit voltage — used to reject faulty cells and sort good ones into matched grades.

Moisture content

The water left in electrodes, separator and electrolyte, measured by Karl Fischer titration and specified in the low hundreds of parts per million or below. Water forms HF with the salt, which attacks the positive electrode and the SEI.

Pouch cell

A cell sealed in a flexible bag of aluminium laminated with plastic, holding stacked electrode sheets in larger cells or a flattened wound roll in many small ones. It is light and easy to cool, but needs outside support and can visibly swell if gas forms inside.

References & further reading

Further reading on this topic

These sources provide broader context; they are not presented as citations for every statement in this entry.

1. Battery Test Manual For Electric Vehicles, Revision 3

   Jon P. Christopherson · Idaho National Laboratory · 2015

   Topic background · Performance characterization, pulse resistance/power, life testing and reference performance tests; historical 2015 edition.