{
  "node": {
    "id": "term:ultrasonic-welding",
    "type": "Term",
    "label": "Ultrasonic welding",
    "properties": {
      "id": "ultrasonic-welding",
      "name": "Ultrasonic welding",
      "section": "topic-manufacturing",
      "definition": "Joining metals by pressing them together and vibrating one part at ultrasonic frequency, so friction scrubs the surfaces clean and bonds them below the melting point. It is the standard way to weld stacks of thin aluminium and copper foil.",
      "related": [
        "tab-welding",
        "laser-welding",
        "tab"
      ],
      "url": "https://lemonergy.com/learn/glossary/ultrasonic-welding/",
      "mentions": [
        "copper-foil"
      ]
    }
  },
  "edges": [
    {
      "id": "edge:2425",
      "source": "term:ultrasonic-welding",
      "target": "topic:topic-manufacturing",
      "type": "belongsTo",
      "properties": {
        "sourceFile": "terms.json"
      }
    },
    {
      "id": "edge:2426",
      "source": "term:ultrasonic-welding",
      "target": "term:tab-welding",
      "type": "relatedTo",
      "properties": {
        "sourceFile": "terms.json",
        "meaning": "Related context; not a causal claim"
      }
    },
    {
      "id": "edge:2427",
      "source": "term:ultrasonic-welding",
      "target": "term:laser-welding",
      "type": "relatedTo",
      "properties": {
        "sourceFile": "terms.json",
        "meaning": "Related context; not a causal claim"
      }
    },
    {
      "id": "edge:2428",
      "source": "term:ultrasonic-welding",
      "target": "term:tab",
      "type": "relatedTo",
      "properties": {
        "sourceFile": "terms.json",
        "meaning": "Related context; not a causal claim"
      }
    },
    {
      "id": "edge:mentions/ultrasonic-welding/copper-foil",
      "source": "term:ultrasonic-welding",
      "target": "term:copper-foil",
      "type": "mentions",
      "properties": {
        "sourceFile": "terms.json",
        "method": "build_glossary.mention_index + mentions",
        "field": "definition",
        "meaning": "Text mention; not a causal claim"
      }
    },
    {
      "id": "edge:2430",
      "source": "term:ultrasonic-welding",
      "target": "reference:liu-manufacturing",
      "type": "cites",
      "properties": {
        "sourceFile": "wiki-references.json",
        "scope": "direct technical reference"
      }
    }
  ],
  "neighbors": [
    {
      "id": "topic:topic-manufacturing",
      "type": "Topic",
      "label": "Manufacturing",
      "properties": {
        "id": "topic-manufacturing",
        "name": "Manufacturing",
        "lede": "The steps that turn powders and foils into a finished cell, in production order.",
        "context": "Place operations and quality checks in process order.",
        "example": "An electrode can meet coating mass targets but fail adhesion or moisture checks later.",
        "lesson_url": "https://lemonergy.com/learn/fundamentals/cell-production/",
        "lesson_label": "Open production"
      }
    },
    {
      "id": "term:tab-welding",
      "type": "Term",
      "label": "Tab welding",
      "properties": {
        "id": "tab-welding",
        "name": "Tab welding",
        "section": "topic-manufacturing",
        "definition": "Joining the bundle of foil tabs to the terminal tab, usually by ultrasonic welding, which bonds thin foils without melting them; laser welding is used for can-to-cap and busbar joints. A weak weld raises resistance and can fail in service.",
        "related": [
          "tab",
          "ultrasonic-welding",
          "laser-welding",
          "internal-resistance",
          "tab-pull-test"
        ],
        "lesson": "fundamentals/cell-production/#assembly",
        "url": "https://lemonergy.com/learn/glossary/tab-welding/",
        "mentions": [
          "busbar"
        ]
      }
    },
    {
      "id": "term:laser-welding",
      "type": "Term",
      "label": "Laser welding",
      "properties": {
        "id": "laser-welding",
        "name": "Laser welding",
        "section": "topic-manufacturing",
        "definition": "Joining metal with a focused laser beam, used to seal cans, attach caps and connect busbars to cell terminals. It is fast and precise but sensitive to gaps and reflectivity, so copper joints need special wavelengths or beam shaping.",
        "related": [
          "ultrasonic-welding",
          "tab-welding",
          "busbar",
          "can"
        ],
        "url": "https://lemonergy.com/learn/glossary/laser-welding/",
        "mentions": []
      }
    },
    {
      "id": "term:tab",
      "type": "Term",
      "label": "Tab",
      "properties": {
        "id": "tab",
        "name": "Tab",
        "section": "topic-components",
        "definition": "The strip of metal that connects an electrode’s foil to the cell terminal: nickel or copper on the negative side, aluminium on the positive. Tab count and width set much of a cell’s resistance and heat generation.",
        "related": [
          "current-collector",
          "tab-welding",
          "tabless-design",
          "terminal"
        ],
        "example": {
          "title": "Electrical and thermal paths",
          "text": "Tab geometry can change electrical resistance and heat flow without changing active-material capacity."
        },
        "url": "https://lemonergy.com/learn/glossary/tab/",
        "mentions": [
          "electrode",
          "heat-generation"
        ]
      }
    },
    {
      "id": "term:copper-foil",
      "type": "Term",
      "label": "Copper foil",
      "properties": {
        "id": "copper-foil",
        "name": "Copper foil",
        "section": "topic-components",
        "definition": "The negative current collector, typically 6–10 µm thick. Copper is used because it is stable at the low potential of a graphite electrode, where aluminium would alloy with lithium.",
        "related": [
          "current-collector",
          "aluminium-foil",
          "over-discharge",
          "copper-dissolution"
        ],
        "example": {
          "title": "Count collector mass",
          "text": "At equal area and density, doubling foil thickness doubles foil mass. Active-material-only capacity omits that mass change."
        },
        "url": "https://lemonergy.com/learn/glossary/copper-foil/",
        "mentions": [
          "electrode",
          "graphite"
        ]
      }
    },
    {
      "id": "reference:liu-manufacturing",
      "type": "Reference",
      "label": "Current and future lithium-ion battery manufacturing",
      "properties": {
        "title": "Current and future lithium-ion battery manufacturing",
        "publisher": "iScience",
        "url": "https://doi.org/10.1016/j.isci.2021.102332",
        "type": "Review article",
        "scope": "Electrode preparation, cell assembly, formation and manufacturing trade-offs.",
        "year": 2021,
        "authors": [
          "Yangtao Liu",
          "Ruihan Zhang",
          "Jun Wang",
          "Yan Wang"
        ],
        "accessed": "2026-10-27"
      }
    }
  ]
}